Diego Humidor - The Story Behind its Creation

As the DotCom bubble began to inflate in 1994 the per capita cigar consumption of adult American males began to rise for the first time since the Kennedy administration. Before long this resurgence began to stimulate demand for accessories such as humidors as well.


Like many custom furniture makers the idea of making humidors was completely in sync with any other type of fine woodworking. The most common type of design was the simple lidded box, with an exterior clad in a fancy exotic wood (usually finished in high gloss) and an interior lined in Spanish Cedar.



The most difficult part of this process usually involved finding high quality hardware that was of a level consistent with the quality of the box itself. In my case I could never settle for anything less than finely machined quadrant hinges plated in 18K gold.



Simple rectangular boxes were, frankly, quite boring to make so it didn't take long for me to seek out new challenges. Soon I began to experiment with alternative shapes such as this pyramid design.





By the time this Pyramid Humidor came together I had managed to fine tune my signature detail of using cigar shaped ventilation slots in the bottom of the trays.



By 1998 it was time to set the bar higher again with the Diego Humidor. By now I was looking to create a cabinet that would allow for both individual cigar storage as well as storage for complete boxes of cigars. Of course the biggest challenge for such a concept was going to be humidification and ventilation. This was addressed through the use a commercial grade humidification system set on a slide-out tray built into the center of the cabinet.



The cabinet was designed with a double wall back panel (with cigar shaped cutouts for ventilation) to allow for complete circulation of humidified air throughout the cabinet. The underside of the top features a sunburst inlay of Spanish Cedar, with the top pivoting on inlaid quadrant hinges plated in 18K gold. In addition to a removable tray this upper storage area also has custom inlaid pockets for a cutter and lighter.



The lower part of the cabinet has a pair of thick double doors inset with a diamond shaped medallion and inlaid escutcheon lock. Adjustable shelves made of Spanish Cedar allow for great versatility in customizing the storage space below.

The doors were finished in high gloss Pommelle Sapele, while the cabinet exterior was high gloss Ribbon Sapele. On the very top of the cabinet an inset of figured Pommelle is framed with crossbanded Ribbon Sapele, offset by an inlaid purfling of Mahogany and Indian Ebony. As with all of my pieces the back is fully finished.

Overall dimensions: 27-3/8" (69.5 cm.) wide x 18-1/4" (46.5 cm.) deep x 49-3/4" (126.5 cm.) high.

The Diego Humidor was unveiled at the 1998 Toronto Wine and Cheese Show as part of an exhibit that included the Andiroba Wine Cabinet.



Subsequent to this the Diego Humidor went to Miami where was displayed at the Carriage House showroom.

It is now part of a private collection in Brunei.

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Andiroba Humidor

The design of the Andiroba Humidor came about in the late 1990s as I formulated humidor ideas uniquely different from the conventional box designs that were becoming prevalent in the marketplace at the time.


The humidor as shown was sculpted from a wood called Block Mottled Tangare, with the exterior made as two interlocking half shells that pivot/swing open to reveal the cabinet interior.


The cabinet interior features adjustable wood shelves for box storage, a louvered double wall backpanel for air circulation, a concealed central humidification system, and 7 individually sculpted drawers for storage of individual cigars.


Note the undulating shapes on each of the individual drawer faces. Although the drawer boxes were crafted from Spanish Cedar the drawer faces were made of Block Mottled Tangare to match the cabinet exterior.


The Andiroba Humidor is currently entered into a design competition called "Show Us Your Drawers" at Fine Woodworking Magazine.

Please check out the attached link and click "Thumbs Up" if you think it's cool.

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The Core Stash

My wife Teresa enjoys reading a blog called Yarn Harlot, which is written by Stephanie Pearl-McPhee.

There seems to be three reasons why Teresa follows this blog:

1. Stephanie loves knitting (as does Teresa);
2. Stephanie will enjoy a beer or wine with her knitting (ditto, Teresa);
3. Stephanie writes a good blog (while Teresa enjoys reading good blogs);

At various points in the Yarn Harlot Stephanie talks about having a "core stash" of yarn. A core stash is basically a collection of yarn that is is never going to be knit - either because it is too expensive or special, or because it is so beautiful that it is not worthy of knitting.

"Core stash is the foundation of every good stash" says Stephanie. "It is inspiration. It is beautiful. It is the reason that I knit, but it is not for knitting."

How beautiful is that?

I am well aware that Teresa has her own core stash of yarn, with most of it having extreme sentimental value since it originally belonging to her Mom, before her Mom passed away.
Not one fibre of this material will ever be thrown away (not by Teresa anyway), but then again it's also unlikely that Teresa will ever knit anything with it either.

Recently Teresa asked if I too had a core stash of material.
Of course, in my case she was referring to wood.

"Um, yeah" was my reply; but it was only when I really thought about my answer that I began to realize how much wood I actually have squirrelled away.

The bulk of my "core stash" came as a result of a wood auction that took place in the early 1990s. There was a veneer company called William L. Marshall that went out of business in New York around 1991, and the bulk of its assets were picked up by a firm called General Woods and Veneers. General allowed a large volume of inventory to be auctioned off, with the proceeds going to support W.A.R.P. (Woodworkers' Alliance for Rainforest Protection). W.A.R.P. at the time was one of the fledgling initiatives playing a key role in developing what would later become the Forest Stewardship Council (FSC) in 1993.

I ended up buying over 100,000 sq. ft. of veneer as a result of this auction, with the bulk of it being East Indian Laurel, Kila-Kila, Madagascar Rosewood, Mozambique, Afrormosia, and English Oak. There was also a crate of a golden coloured, aromatic species I had never seen or heard of before. We ended up calling this wood Sabarona, but only because that was the name scrawled onto the side of the crate. Samples of this material were sent to labs and experts around the world, but no one was ever able to identify what it was.

Based on the heavy thickness of the material and the size of the flitches (up to 16' in length, and 36" wide in some cases) it was clear that the bulk of this wood was harvested sometime around the 1920s. I ended up becoming so attached to this old inventory that I soon found myself reluctant to use it on anything but the most special of pieces.

I guess this is where my definition of core stash differs from Stephanie's - namely, I will dip into my stash, but only under the most special of circumstances.

One of those circumstances came up a couple of years ago when we were commissioned by a couple in Michigan to build some custom bedroom furniture. Given their desire to have something unique and special I suggested using some of the East Indian Laurel I had tucked away in. One of the resulting dressers is shown below, and you can see how the polished chrome pulls helps to accentuate the figure of the grain.

As the FSC began to develop their sustainable forestry standards in the mid 1990s, some field testing began to take place in locations such as the Solomon Islands. Some of the very first sustainably harvested wood to come out of these beta tests was a species known as Narra. This original sampling of Narra ended up making its way into North America by way of a company called Eco-Timber in California who, in turn, shipped to us via A&M Wood Specialty.

This Narra was quickly sold out, and one of the last pieces we managed to make from this rare inventory was the Solomon's Desk shown above.

As of today there is only one board of this original Narra inventory known to exist, and it is a heavy piece of 10/4 stock that happens to reside at the very heart of my core stash. I consider this board to be particularly sacred, because for me it represents the proverbial "ground zero" of the sustainable forestry movement. It is the last of the originals.

I cut into this board very sparingly, and usually it is only to make some small inlays on very special pieces. For example, the turtle glyph inlay shown in the top of the Gentleman's Valet (below) was made out of this last remaining stock.

This Narra is used symbolically in much the same way that some engineers in Canada will wear an Iron Ring. An Iron Ring is often worn as a symbol and reminder of the obligations and ethics associated with the profession. In much the same way I will periodically use these small inlays of Narra as a symbolic reminder of the relevance of sustainability in what I do.

The Curly Birds Eye Maple used on this cabinet also comes from my core stash of wood.

(Geez, the more I write the more I realize how much wood I have squirrelled away...maybe I've got a problem. Is there an AA equivalent for wood?)

Several years ago I was visiting one of my veneer suppliers and he happened to show me an anomalous log of maple. This "freak of Nature", as he described it, was too Curly to be sold as Birds Eye, and too Birds Eye to be Curly. It was an orphan he wanted to unload, and I was only too happy to take it off his hands as the newest addition to my stash.


Finally we come to the photo below, which is of my own personal humidor. This humidor is very special to me, mostly because it is made of materials that came from my father's core stash.

(Hm, maybe I inherited the gene from him...)

The main body is of some kind of pommelle mahogany which is absolutely stunning because of its heavily quilted appearance. My father hung onto this wood because he always intended to make something nice out of it, but he never got around to doing it. Although the wood looks like some kind of pommelle sapele, the lightness of the grain seems to suggest a species other than sapele - although I have yet to figure out what it might be.

But the aspect of the humidor that is most special to me is the purfling banding that is inlaid into the faces. This banding was tucked away in my father's shop for years, because I remember seeing it around since I was a boy - so its been around forever. Over time it has developed an almost luminescent patina with age.

There has always been something special and familiar about this purfling, but I could never figure out what it was until a couple of years ago when I purchased a book called "A Marquetry Odyssey", by Silas Kopf. In the early part of the book Silas writes about travelling to Toronto in the 1970s to visit the shop of an old German marquetry master by the name of Ernest Oppenheim. Reading that triggered a boyhood memory of me making similar trips with my father to the same shop - and I'd forgotten about the place until Silas wrote about it in his book.

Therefore, it's quite likely the purfling was purchased from Mr. Oppenheim by my father, way back when.

That being said, every time I open my humidor to select a cigar I am reminded of my father and a boyhood spent around his workshop. And considering that both my grandfathers were cigar smokers, I should also point out that the ritual of smoking a stogie reminds me of them as well.

In the grand scheme of things there is much good to come out of having a core stash, and for me it is a tether to memories of the past.

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500 Cabinets

I have just received word from Ray Hemachandra of Lark Books that 3 of my furniture pieces are now officially published in a new book entitled: "500 Cabinets: A Showcase of Design & Craftsmanship".

This is such an incredible honour to be showcased alongside so many exceptionally talented furniture designers and makers.

Juried by John Grew Sheridan, "500 cabinets" showcases the art and craft of fine furniture making with examples of contemporary works from 300 different makers.

Although the actual release date is August 3, 2010 copies of this book can be pre-ordered at online retailers such as Amazon. In the United States the link is here: http://amzn.to/94rXIv

To my understanding the Andiroba Cabinet was one of the pieces selected. In the photos below you can see this design sculpted out of Mottled Tangare, and fitted as a standing humidor.

For those wishing to respect the Cuban embargo, please close your eyes to the Cohibas.

Also featured is the Gentleman's Valet, which was crafted out of a rare sampling of Curly Birds Eye Maple, and inlaid with Makore and Ebony. Using a technique similar to the Andiroba, the outer case is made as 2 seamless half shells that hinge/pivot open to reveal the interior.

The inside of the valet contains 7 drawers plus a pair of doors for storage at the bottom.

The upper drawer has individual compartments to receive wrist watches and even loose change. Slots for fountain pens are located in the center tray.

The third cabinet accepted for publication is our newest creation called Digitaria/Blue Star.

This multi-angular design was inspired by the Wally 118 superyacht, highlighted by the subtle contrast between the polished stainless steel base and the satin black lacquer cabinetry.

In the isometric view the 3-dimensionality of the design is more apparent.

The interior of Digitaria/Blue star is crafted from natural maple plywood. The 4 drawers are dovetailed solid maple, and pop open using Blumotion slides and Blum's pneumatic touch latch system.

This detail view of the upper corner shows how the angles of the multiple surfaces intersect.

The top is bevel back painted glass, set into a recess.

Hopefully you feel inspired enough to pick up a copy of this book, and see examples of furniture arts and crafts at their finest.

If you feel motivated to write a review at Amazon http://amzn.to/94rXIv , by all means please do so.

Positive reviews help with rankings which, in turn, influence sales.

On that note please keep in mind that 5-star reviews are very beneficial, but even 4-star rankings are detrimental.

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